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Design of automated tailings monitoring systems

Our engineers have extensive experience in designing tailings monitoring systems. We provide clear design solutions for the monitoring system, analyze the relevant risks associated with project deadlines and mining operations, and help clients make informed decisions based on specific needs and risks. Our solutions enable the safe operation of tailings storage facilities even with increased production volumes.

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Accounting for long-term development

The design is based on the entire life cycle of the tailings storage facility. This includes forecasting the growth of waste volumes, planning the reconstruction or transition to new storage sections.
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Flexibility and scalability

The monitoring system is designed so that it can be adapted and expanded as production volumes increase. This minimizes the cost of upgrading in the future.
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Integration with the stages of modernization of the facility

We take into account design changes (for example, the transition from ascending to descending) or the transfer of tails to other objects, ensuring continuous monitoring and data retention.
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Reducing operational risks

Automated monitoring makes it possible to detect potential problems in time, such as dam deformations, water filtration, or excess pore pressure, which is especially important when loads increase.
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Compliance with regulatory requirements and environmental safety

Our solutions comply with the safety standards of the Republic of Kazakhstan and GISTM (Global standard for Tailings Management), helping the customer to minimize the impact on the environment.
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Economic efficiency

We design systems with low operating costs and long-lasting equipment, which makes monitoring investments cost-effective even with long-term operation of the facility.

Design stages

The timing of the project depends on the scale of the tailings storage facility, the complexity of the facility, and the individual requirements of the customer. We always coordinate the schedule of work with the customer, taking into account his production plans and key deadlines. We strive to ensure a balance between the quality of design and the speed of execution. On average, the implementation includes the following steps::

  1. Discussing with the customer his wishes and needs for the design of monitoring systems.
  2. Collection and study of initial data on the object: design assignment (if any), plans, hydraulic engineering solutions, geological and geodetic surveys, geotechnical and hydrogeological characteristics of the object.
  3. Coordination of the developed technical specifications for the design with the customer.
  4. Coordination with the customer of brands of manufacturers of equipment and materials of automation systems used in the project.
  5. Receiving tasks from related sections.
  1. Development of an automation scheme.
  2. Drawing of automation system plans.
  3. Development of equipment connection schemes.
  4. Compiling a cable magazine.
  5. Development of design documentation for control cabinets.
  6. Development of the structural scheme of the automation system.
  7. Drawing up specifications of automation system equipment and materials.
  8. Estimated cost.
  1. Support of the automation project in the examination.
  2. Making changes and adapting documentation to meet specific requirements.
  3. Obtaining a positive expert opinion.
  1. Transfer of the complete project documentation to the customer.
  2. Consultations on further stages of implementation for up to 2 months.
Total average duration: from 1 to 2 months

Our project team consists of specialists in geotechnics, hydrogeology, engineering geology and automation, who work closely with the customer’s experts in structural geology, hydrogeology, hydrology, and tailings. This integrated approach ensures the development of reliable monitoring parameters that allow real-time monitoring of the dam condition, monitoring changes in parameters and predicting potential risks.

The introduction of a monitoring and management system for ground structures will allow us to form a comprehensive vision of the control processes of the tailing dump at all its stages and provide managers and specialists at various levels with information to increase the efficiency of control actions.

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